Do you know how many things in this world go through the injection molding process? There are millions of items every day that are made by injection molds and that is why this is one of the most popular form of manufacturing there is. One of the most common materials for the injection molding process is plastic because of all the toys, car parts, household items and other smaller items that are better when they are plastic.
How Do Plastic Injection Molding Process Work?
The plastic injection molding process is exactly the same with metal injection molding process or even the rubber injection molding process using injection molding machine. The great thing about the injection molding process is that the amount of scrap parts is cut down quite a bit because the process is mostly automatic. The molding process is all setup by a machine so as the machine operator all that is required from you is to inspect the parts as opposed to physically create them.
A lot of things are made from the injection molding process from small items to large items. It doesn’t matter how big of an item you need to make, the molding process will work for anything as long as somebody is capable of creating a mold for that particular item. Heated plastic in its liquid form is simply injected to the mold, cooled then trim the excess plastic and you’ll have your final product.
Basic Injection Molding Steps
Create The Mold – The first thing that has to take place is the mold has to be created. Being that the mold is injected with some type of material, it will need to be perfect or else the part won’t look right. Creating a mold is usually done with a CNC machine because of its precise engineering and quick turnaround time.
Fill Mold With Molten Material – Once the mold is created it is then time to fill it with desired molten material you have. Something that the operator needs to know is that the rubber injection molding process will be different than the metal injection molding process because the fill rate will differ depending on the material you are using.
Break Mold – Once the mold has been filled and the part molten hardens, then it is time that the mold is broken or opened. This part of the process has to be done very carefully so that you don’t damage the mold or lose the part because of the mold opening too fast.
Inspection – The last thing that happens once the mold is broken or opened is somebody will come and inspect the part to ensure quality. Even though the injection molding process is automatic there could still be imperfections in the parts and if that happens then the inspector needs to let the operator know. There are a lot of machine shops around the world all using similar equipment but what makes them all different is how good the inspectors are at their job.
There are thousands of companies around the world that use the injection molding process as their main source of manufacturing and it has surely paid off. With more and more parts and items coming on the market each day it is no wonder this fast and efficient molding process is what most people use. They are different injection molding process such as plastic injection molding. Details about the different injection molding process for your inconvenience are searchable online.